TSB 15-0003
3.5L GTDI – FUEL ODOR FROM ENGINE OIL AND/OR ENGINE OIL LEVEL OVERFULL
Publication Date: January 14, 2015
FORD: 2011-2014 F-150
This article supersedes TSB 14-0040 to update the Service Procedure and Part List.
ISSUE:
Some 2011-2014 F-150 vehicles equipped with a 3.5L Gasoline Turbocharged Direct Injection (GTDI) engine may exhibit a raw fuel odor from the engine oil and/or an engine oil level indication overfull.
ACTION:
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
1.Determine the part level of the positive crankcase ventilation (PCV) valve by its color. Refer to Workshop Manual (WSM), Section 303-08.
a.If the PCV valve color is black proceed to Step 2.
b.If the PCV valve color is brown proceed to Step 3.
2.Replace the PCV valve. Refer to WSM, Section 303-08.
3.Change the engine oil and filter.
4.Determine the vehicle build date. Refer to WSM, Section 100-01.
a.If the vehicle was built on or before 10/24/2011 proceed to Step 5.
b.If the vehicle was built after 10/24/2011 proceed to Step 9.
5.Remove and discard the brake booster vacuum hose. (Figure 1)
brake booster vacuum hose (Figure 1)
6.Install a new brake booster vacuum hose. (Figure 2)
new brake booster vacuum hose (Figure 2)
7.Install a cap over the open port on the air cleaner outlet pipe. (Figure 2)
8.Reprogram the anti-lock brake system (ABS) module to the latest calibration using IDS release 93.02 and higher. Make sure you are connected to the internet when entering module programming to obtain the latest updates. Calibration files may also be obtained at
www.motorcraftservice.com.
9.Reprogram the powertrain control module (PCM) to the latest calibration using IDS release 93.02 and higher. Make sure you are connected to the internet when entering module programming to obtain the latest updates. Calibration files may also be obtained at
www.motorcraftservice.comNOTE: ADVISE THE CUSTOMER THAT THIS VEHICLE IS EQUIPPED WITH AN ADAPTIVE TRANSMISSION SHIFT STRATEGY WHICH ALLOWS THE VEHICLE'S COMPUTER TO LEARN THE TRANSMISSION'S UNIQUE PARAMETERS AND IMPROVE SHIFT QUALITY. WHEN THE ADAPTIVE STRATEGY IS RESET, THE COMPUTER WILL BEGIN A RE-LEARNING PROCESS. THIS RE-LEARNING PROCESS MAY RESULT IN FIRMER THAN NORMAL UPSHIFTS AND DOWNSHIFTS FOR SEVERAL DAYS.
PART NUMBER PART NAME
AA5Z-6A666-D PCV
CL3Z-9C490-b Vacuum Hose
W716372-S300 Vacuum Cap
FL-500S Motorcraft® Oil Filter
XO-5W30-QSP Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil
OPERATION DESCRIPTION TIME
150003A 2011-2014 F-150 3.5L GTDI: Inspect The PCV Valve Only, Change Engine Oil And Filter, Reprogram The PCM And ABS Module If Necessary (Do Not Use With Any Other Labor Operations)
0.8 Hr. 150003B 2011-2014 F-150 3.5L GTDI: Inspect And Replace The PCV Valve, Change Engine Oil And Filter, Reprogram The PCM And ABS Module If Necessary (Do Not Use With Any Other Labor Operations)
0.9 Hr. 150003C 2011-2014 F-150 3.5L GTDI: Inspect The PCV Valve Only, Change Engine Oil And Filter, Replace The Brake Booster Vacuum Hose And Reprogram The PCM And ABS Module If Necessary (Do Not Use With Any Other Labor Operations)
1.0 Hr. 150003D 2011-2014 F-150 3.5L GTDI: Inspect And Replace The PCV Valve, Change Engine Oil And Filter, Replace The Brake Booster Vacuum Hose And Reprogram The PCM And ABS Module If Necessary (Do Not Use With Any Other Labor Operations)
1.1 Hrs. WARRANTY STATUS
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage.
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part coverage tool.
DEALER CODING
BASIC PART NO. CONDITION CODE
6009 42