Building a custom Exhaust

Jtrain

New member
Hey guys. Been really happy with my new mods and tune from Torrie @ Unleashed.

I want to have a custom Exhaust made and I received a very reasonable quote for $2100 installed (Turbo Back) from the shop I've been working with for 10+ years.

I guess I'm just looking for a simple poll.

Taking it as a given that sound will be to your liking either way (Aka no rasp) Would you go HFC or no cat?
(Daily driven)
 
$2,100 is just way too much from where I stand. You can buy catless downpipes for $600 and I just had a custom 2.5" exhaust built for a grand total of $500. Throw in a couple of hours for install of the downpipes and the whole ball of wax should cost you around $1,250.
 
This is the way I'm going to do it, Turbo to tips from one guy- that I trust very much. Don't care that I could have it done cheaper-- what I do care is that I'm not spending 2400 shipped in parts from some website from people I don't know.

so back to the OP...
 
I guess if you have money to burn, go for it. But even a Corsa catback and PPE catted pipes are less money and are proven as far as sound and performance is concerned.
 
Yeah, go with a Corsa and PPE downpipes (cats or sans cats).  Can always just bolt it off and put back the factory stuff when you change cars.  Recoup some of your money.

Sounds like this shop knows you don't shop around for better prices...need to keep them honest.  What's an exhaust shop charge hourly? $80/hr?  $2100 is 20 hours, plus $500 in parts, if that.  Shouldn't take them 2.5 days to do that.
 
The only thing that would concern me is if it winds up with a drone. That is one of the reasons I went with the Corsa. The cat back is crucial in what the car is going to sound like. $2100 with custom DPs isn't unreasonable. I just know in the past when doing custom exhausts on V6 cars I have owned it's hit and miss. The Ecoboost is no exception I have heard some that I couldn't stand to drive. I also think the Corsa is one of the beast sounding, I have had many complements on it. Just my 2 cents
 
I had a Corsa on my Magnum R/T and my buddy has a Corsa on his C6.  I wouldn't go anything less for the money. Don't risk with a custom exhaust.  I doubt the shop has put an exhaust on an XSport,  Drone sucks and it's well worth going with a proven CB that has no drone.  I had a Bassani exhaust on the Magnum prior to the Corsa and it was a waste of $700.  Couldn't stand the drone!
 
Was just quoted a price for dpipes, corsa cat back, and dyno tune(as suggested)...pretty pricey but think getting it on the dyno would be best to see how car is running with new setup... $2100 sounds cheap...
 
JUST MY 2 CENT! I have LMS DP(brothers-in-laws install) Local shop did a MagFlo X-pipe and 2.5 pipes Adding this to my DynoMax Muffler that I already had. $500 labor and material,  $60 x-pipe(autoanything) .
55_02_08_13_6_52_49.jpeg

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The hold Set-Up Sound!
https://www.youtube.com/watch?v=eQu5Fnpx7zs&list=UUoaN9HQGdy55_LSqPaRYGXw.
 
After doing so many custom exhaust cars so many years you kind of live and learn,many might disagree with me but many of these muffler shops charge as much as the dealer in labor for a cutom exhaust,then its time consuming to bend those pipes to stock specs and lots of welding involved,compared to a direct fit exhaust thats precisely made for your vehicle,example the Corsa made of stainless military steel direct bolt on took less than an hour to install with no drone and any kind if vibrations or rattling you might get in a custom exhaust setup,just my 2 cent.
 
Jtrain said:
Uhh sure.


Well- glad we went over all of this.


/thread
Here is a suggestion for you moving forward. When you start a thread to poll other members for their opinion and they oblige, don't be rude when their response is not to your liking. Just do the custom exhaust/downpipes as that appears to be what you are going to do regardless of recommendations from others.
 
I'd go corsa and ppe, they are proven and many videos on their sound provide great examples. Could you get the same sound from a "custom" built set, maybe, but I personally haven't heard anything close to corsa cat back. Good luck in whatever you choose.
 
I would save the $$ on having him reinvent the wheel on downpipes, have him do a cat back instead for you. Make sure you do some type of resonator and then tailpipe mufflers or you'll be very unhappy.
I completely understand you wanting to support your local guy, it make sense and I do that alot but only when the local guy can do something for me that is custom but LESS expensive than what's on the market.
I had my own downpipes made because LMS was charging $1K for catted pipes at the time and there's no way I was paying that much for 2x4' pipes and two cats that wouldn't pass emissions so I worked with a local manufacturer to make my own and offer them for less to the end user. Now look we have $800 catted downpipes that pass emissions from my guy AND LMS started using our cats and dropped their price to the same as ours. This is a win for everyone IMHO.

Whichever way you go with it, just make sure you do some tests on the sound, these cars sound funky if you do the exhaust wrong.
 
from what i gathered... for $800 you can the downpipes. Maybe add on $150 - $200 more to get them coated. Than get a exhaust get.. Corsa are quite popular for about $1000 give or take. So to have a complete exhaust system you are looking at 2 grand. So in the mists of things I guess $2100 isn't that bad for all of that. Exhaust upgrade seems more expensive than a turbo upgrade..

....  :blink: ... yes a turbo upgrade cost less than an exhaust upgrade... some how.
 
Personally, I think all of the current options for our cars sound like crap.

I also think spending $2100 at a muffler shop is a huge gamble, I'm sure Corsa spent a bunch of time and money engineering theirs and it still doesn't sound like a proper V-6 exhaust. (BMW or GTR IMHO)

I went with catted DP's and EPP's boost actuated exhaust cutout to stock...imho the best of both worlds. I'm going to add a solenoid so I will have open exhaust with a button push and quiet cruising with the spooling benefit of the catted DP's when not engaged.



 
4DRHTRD said:
I would save the $$ on having him reinvent the wheel on downpipes, have him do a cat back instead for you. Make sure you do some type of resonator and then tailpipe mufflers or you'll be very unhappy.
I completely understand you wanting to support your local guy, it make sense and I do that alot but only when the local guy can do something for me that is custom but LESS expensive than what's on the market.
I had my own downpipes made because LMS was charging $1K for catted pipes at the time and there's no way I was paying that much for 2x4' pipes and two cats that wouldn't pass emissions so I worked with a local manufacturer to make my own and offer them for less to the end user. Now look we have $800 catted downpipes that pass emissions from my guy AND LMS started using our cats and dropped their price to the same as ours. This is a win for everyone IMHO.

Whichever way you go with it, just make sure you do some tests on the sound, these cars sound funky if you do the exhaust wrong.
Let's not stretch the truth here on what transpired.

Here is the rundown on our Downpipes. Our SHO Downpipes were the first available on the market, and out for well over a year before any other pipes were available on the market. As such, they were designed with an older generation of High Flow Metal Matrix cat that was great for performance, and durability, but would be guaranteed to set a light due to it's design.

In the interim, some Companies started experimenting with high flow cats whose primary purpose in life were to try to not set a monitor failure.

Our supplier was not satisfied with this first generation of cat, and there for chose to stick with the tried and true high flow cat that had been successful for years and years. After the second generation of cat was released, our supplier started testing them again, with a great deal of success, but it still would set a light occasionally as remember, they are a high flow cat.

Our supplier is on it's third generation of this cat today, and it has much improved over that first design, having the best loading in the industry for top level durability, while maintaining exceptional flow. But it is NOT the same cat as anyone else in these category. Rather than using an off the shelf piece, they had the cat custom made to meet their standards.

With all of that said, no downpipe, regardless or what high flow cat it has, is emissions legal, nor emissions compliant. These are intended to be for offroad use only. It is just as illegal removing the factory cat, regardless of what it is replaced with unless it is specifically CARB or EPA approved for that specific application, and you must have documented proof of failure of the OEM cat. With that said, the only way to ensure that a cat will not set a light would be to use a cat that is designed just like stock, meaning since the factory converter is not a high flow, and not a metal matrix cat you must use a ceramic OEM style cat which obviously, would not increase flow at all.  Any high flow cat has the potential to set a light, it just may take a different set of circumstances to trigger it than another make. Our goal, since it is a race part, is to provide the most durable piece out there, rather than focus on cheating the system.

As for our pricing coming down, this coincided with the release of our Explorer Downpipes. Since we now had three distinct product lines available, we were able to reach a volume level that allowed us to save money on the pipes, which we chose to pass on to our customers.

At the end of the day, our supplier goes out of their way to ensure every aspect of our pipes are made in the USA, from the tubing, to the welding rod, to the cat, and clamps. Something that we always strive for in all of our products.
 
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