SBS 2016 Taurus SHO Build Thread - LOCKED

Status
Not open for further replies.
SM105K said:
ddlopes said:
First off your build is top notch. I think building the motor to support your power output is a very smart move. My car made 433hp and 513trq on the dyno. Later that day on my way home from the dyno I decide to goose the throttle going from 70 mph to 90ish. Shortly afterwards I heard a loud bang. Yup.... sent a rod threw the block. Now on the dyno it had zero knock. Meth tank was topped off just prior to being strapped on the dyno. At the time it blew up there was no knock. I say that because my aerospace gauges flash a red light when I get 1 degree of knock. When I got the car home I tested the meth system and it was working as it should. I’m not sure exactly what caused it but, I believe the stock rods aren’t made to support the amount of power we wanna put on them. I know there’s guys out there making big power with no issues but it may just not be there time yet. In my case I added approximately another 140hp and 240trq over a stock engine. That’s asking a lot of the stock rods that aren’t forged. Now lucky for me Ford replaced the motor and turbos. It wasn’t easy but I got them to do it. I’m saving up now to upgrade the internals. I got a quote of around $7500... to bullet proof it. I wish you the best with your build. You’ll definitely get 11’s very soon... awesome build!!!

Trying to not go off topic....but you hucking a rod sounds like a catastrophic LSPI event.  More and more information is coming out that alcohol based fuels (including meth and pump) are shown to be suspect of these events.  There are articles posted by Shodded about this on this site.  This has lead me to step away from E30 and move to 100 octane Sunoco GT 260 for my fuel.


Interesting read... from my brief overview.. it appears that E30 is the best blend overall to prevent LSPI... once you approach E50 the risk of LSPI increases drastically.

https://ethanolrfa.org/wp-content/uploads/2017/09/Literature-Review-of-Ethanol-Use-for-High-Octane-Fuels.pdf
 
StealBlueSHO said:
SM105K said:
ddlopes said:
First off your build is top notch. I think building the motor to support your power output is a very smart move. My car made 433hp and 513trq on the dyno. Later that day on my way home from the dyno I decide to goose the throttle going from 70 mph to 90ish. Shortly afterwards I heard a loud bang. Yup.... sent a rod threw the block. Now on the dyno it had zero knock. Meth tank was topped off just prior to being strapped on the dyno. At the time it blew up there was no knock. I say that because my aerospace gauges flash a red light when I get 1 degree of knock. When I got the car home I tested the meth system and it was working as it should. I’m not sure exactly what caused it but, I believe the stock rods aren’t made to support the amount of power we wanna put on them. I know there’s guys out there making big power with no issues but it may just not be there time yet. In my case I added approximately another 140hp and 240trq over a stock engine. That’s asking a lot of the stock rods that aren’t forged. Now lucky for me Ford replaced the motor and turbos. It wasn’t easy but I got them to do it. I’m saving up now to upgrade the internals. I got a quote of around $7500... to bullet proof it. I wish you the best with your build. You’ll definitely get 11’s very soon... awesome build!!!

Trying to not go off topic....but you hucking a rod sounds like a catastrophic LSPI event.  More and more information is coming out that alcohol based fuels (including meth and pump) are shown to be suspect of these events.  There are articles posted by Shodded about this on this site.  This has lead me to step away from E30 and move to 100 octane Sunoco GT 260 for my fuel.


Interesting read... from my brief overview.. it appears that E30 is the best blend overall to prevent LSPI... once you approach E50 the risk of LSPI increases drastically.

https://ethanolrfa.org/wp-content/uploads/2017/09/Literature-Review-of-Ethanol-Use-for-High-Octane-Fuels.pdf

This article says the opposite. The higher the ethanol content LSPI events decrease. I have copied and pasted the summary and conclusion below.  The way I know Ethanol works runs in line with the summary below.  So much in fact, I am willing to spend double the amount of money for a gallon of fuel.

https://www.thefreelibrary.com/Influence+of+Ethanol+Blends+on+Low+Speed+Pre-Ignition+in...-a0528616644

SUMMARY & CONCLUSIONS

This study analyzes the influence of ethanol fuel blends on low speed pre-ignition events in a direct-injection turbo charged gasoline engine with a homogeneous ([lambda] = 1) common rail high pressure injection system, side mounted multi-hole injectors and dual variable valve timing. The investigated blends include E10, E20, E30 and E50 fuels. The following conclusions can be derived from this study:

Ethanol content seems to impact the LSPI number significantly in this side injected GTDI engine. LSPI occurrence increases in this study up to the maximum tested level of 50% ethanol. However, the gradient of increase decreases with higher ethanol content. The reason for this behavior is believed to be a trade-off between the increased in-cylinder cooling at high ethanol rates versus the decreased evaporation of ethanol blends. The low vapor pressure of ethanol, the increased charge cooling and the higher amount of injected fuel at constant lambda could lead to increased wall impingement in this side injected DI engine. The higher wall impingement may then lead to higher local fuel dilution, a decrease in oil viscosity and surface tension that subsquently leads to more frequent oil/fuel droplets blown or thrown into the combustion chamber. The increased laminar flame speed of ethanol blends as well as their reduced ignition energy requirement will lead in addition to higher LSPI numbers. The crank angle resolved FFID measurements confirm this theory to an extent that the measurements can be utilized to predict severe pre-ignition events based on gaseous THC emission spikes during gas exchange. More work is needed to fully understand this phenomenon though.

LSPI cycles with higher ethanol content fuels show strongly reduced engine knock. This behavior is caused by the high octane rating of the high ethanol level blends. The result leads to the conclusion that the knock behavior after pre-ignition is comparable to conventional spark knock and strongly impacted by fuel characteristics. The pressure characteristics from the higher ethanol content fuels also indicate that pre-ignition by itself, albeit unfavorable for engine efficiency, may not be mechanically critical if no subsequent knock occurs.

When combining these two results, E20 and E30 ethanol blends have to be considered critical fuels regarding LSPI in this study. These ethanol blends seem to increase the overall LSPI number while not mitigating mega knock to the necessary extent. This results in both high LSPI numbers and a high number of violent knock events.
 
SM105K said:
StealBlueSHO said:
SM105K said:
ddlopes said:
First off your build is top notch. I think building the motor to support your power output is a very smart move. My car made 433hp and 513trq on the dyno. Later that day on my way home from the dyno I decide to goose the throttle going from 70 mph to 90ish. Shortly afterwards I heard a loud bang. Yup.... sent a rod threw the block. Now on the dyno it had zero knock. Meth tank was topped off just prior to being strapped on the dyno. At the time it blew up there was no knock. I say that because my aerospace gauges flash a red light when I get 1 degree of knock. When I got the car home I tested the meth system and it was working as it should. I’m not sure exactly what caused it but, I believe the stock rods aren’t made to support the amount of power we wanna put on them. I know there’s guys out there making big power with no issues but it may just not be there time yet. In my case I added approximately another 140hp and 240trq over a stock engine. That’s asking a lot of the stock rods that aren’t forged. Now lucky for me Ford replaced the motor and turbos. It wasn’t easy but I got them to do it. I’m saving up now to upgrade the internals. I got a quote of around $7500... to bullet proof it. I wish you the best with your build. You’ll definitely get 11’s very soon... awesome build!!!

Trying to not go off topic....but you hucking a rod sounds like a catastrophic LSPI event.  More and more information is coming out that alcohol based fuels (including meth and pump) are shown to be suspect of these events.  There are articles posted by Shodded about this on this site.  This has lead me to step away from E30 and move to 100 octane Sunoco GT 260 for my fuel.


Interesting read... from my brief overview.. it appears that E30 is the best blend overall to prevent LSPI... once you approach E50 the risk of LSPI increases drastically.

https://ethanolrfa.org/wp-content/uploads/2017/09/Literature-Review-of-Ethanol-Use-for-High-Octane-Fuels.pdf

This article says the opposite. The higher the ethanol content LSPI events decrease. I have copied and pasted the summary and conclusion below.  The way I know Ethanol works runs in line with the summary below.  So much in fact, I am willing to spend double the amount of money for a gallon of fuel.

https://www.thefreelibrary.com/Influence+of+Ethanol+Blends+on+Low+Speed+Pre-Ignition+in...-a0528616644

SUMMARY & CONCLUSIONS

This study analyzes the influence of ethanol fuel blends on low speed pre-ignition events in a direct-injection turbo charged gasoline engine with a homogeneous ([lambda] = 1) common rail high pressure injection system, side mounted multi-hole injectors and dual variable valve timing. The investigated blends include E10, E20, E30 and E50 fuels. The following conclusions can be derived from this study:

Ethanol content seems to impact the LSPI number significantly in this side injected GTDI engine. LSPI occurrence increases in this study up to the maximum tested level of 50% ethanol. However, the gradient of increase decreases with higher ethanol content. The reason for this behavior is believed to be a trade-off between the increased in-cylinder cooling at high ethanol rates versus the decreased evaporation of ethanol blends. The low vapor pressure of ethanol, the increased charge cooling and the higher amount of injected fuel at constant lambda could lead to increased wall impingement in this side injected DI engine. The higher wall impingement may then lead to higher local fuel dilution, a decrease in oil viscosity and surface tension that subsquently leads to more frequent oil/fuel droplets blown or thrown into the combustion chamber. The increased laminar flame speed of ethanol blends as well as their reduced ignition energy requirement will lead in addition to higher LSPI numbers. The crank angle resolved FFID measurements confirm this theory to an extent that the measurements can be utilized to predict severe pre-ignition events based on gaseous THC emission spikes during gas exchange. More work is needed to fully understand this phenomenon though.

LSPI cycles with higher ethanol content fuels show strongly reduced engine knock. This behavior is caused by the high octane rating of the high ethanol level blends. The result leads to the conclusion that the knock behavior after pre-ignition is comparable to conventional spark knock and strongly impacted by fuel characteristics. The pressure characteristics from the higher ethanol content fuels also indicate that pre-ignition by itself, albeit unfavorable for engine efficiency, may not be mechanically critical if no subsequent knock occurs.

When combining these two results, E20 and E30 ethanol blends have to be considered critical fuels regarding LSPI in this study. These ethanol blends seem to increase the overall LSPI number while not mitigating mega knock to the necessary extent. This results in both high LSPI numbers and a high number of violent knock events.


LSPI failures are based upon the root cause with the direct injection motors the engine oil . We all should be running Amsoil SS only in our cars because it's designed to prevent it from ever happening no matter the fuel . Wrong engine oil combined with wrong plugs causing combustion delay and ethanol content which needs higher amounts of fuel to create combustion compared to regular gas can cause this. Only run engine oil designed for direct injection. I've done plenty of research on this issue myself.
 
I think only saying we should run Amsoil is silly.  There are numerous oils out there that have been tested that are just a good as Amsoil at half the price. 

From what I am seeing oil with a good synthetic base with (lower) sodium and calcium is the ticket.  Poor quality fuel, over fueling at idle, pro longed idle, and prolonged oil life also attribute to LPSI.  Good fuel, minimal pro longed idling, and frequent oil changes with a good oil (I change mine everything 3k mile) helps.  Also a good CC is recommended.

Lots of good info....

https://www.ecoboostperformanceforum.com/index.php/topic,6256.30.html provided by Shodded.
 
StealBlueSHO said:
I wonder how many eblended GDI motors have popped due to LSPI? Would be an interesting number...


I would say quite a few, because it is becoming more and more of a topic.

SBS, I dont want to clutter your post.  However, I know this is going to be seen a lot and I believe a lot of good information can be shared through your build.
 
SM105K said:
StealBlueSHO said:
I wonder how many eblended GDI motors have popped due to LSPI? Would be an interesting number...


I would say quite a few, because it is becoming more and more of a topic.

SBS, I dont want to clutter your post.  However, I know this is going to be seen a lot and I believe a lot of good information can be shared through your build.

Oh I am not worried, I have always been a proponent of shared knowledge. Good discussions benefit all!
 
SM105K said:
I think only saying we should run Amsoil is silly.  There are numerous oils out there that have been tested that are just a good as Amsoil at half the price. 

From what I am seeing oil with a good synthetic base with (lower) sodium and calcium is the ticket.  Poor quality fuel, over fueling at idle, pro longed idle, and prolonged oil life also attribute to LPSI.  Good fuel, minimal pro longed idling, and frequent oil changes with a good oil (I change mine everything 3k mile) helps.  Also a good CC is recommended.

Lots of good info....

https://www.ecoboostperformanceforum.com/index.php/topic,6256.30.html provided by Shodded.

Not saying Amsoil is the only oil to use there's others , but Amsoil had the most testing done and it protects 100% against LSPI , Direct injection and motor oil choice are crucial for life and longevity along with frequent oil changes. No long intervals.  Cost money to get it but cheap insurance to keep that motor putting the power and boost down to the ground. Other oil choices will specify for direct injection but no one has more testing then Amsoil. I could be wrong but I havnt see any other like it. I agree fuel quality can be an issue and idling for long time can be but you'll see some terrible knock readings .

https://www.amsoil.com/lander/new-amsoil-signature-series/
 
Update on the build...

"Final" tuning is all completed! Over the past couple days Matt has been working on tweaking the parameters in the tune to optimize the current setup since the Dyno was a base tune for the upgraded turbos. Not really adding additional power, but optimizing the current power production for sure. Runs phenomenal.

HUGE SHOUT OUT to Matt Robinson at Gearhead for spending the past couple nights going back forth with logs and tunes! If anyone knows a way to ship alcohol to TX, let me know!

Next will be a few runs at the track with datalogging to see if there are any additional areas for improvement. Until then, its just going to be enjoying this beast of a car.. and maybe putting a GH banner on it... maybe...

Funny... I was doing a multigear pull and I had no clue the Focus next to me was an ST.. nor that he was trying to run me, figured he was just cruising as he was so far behind.. guy pulls up next to me as I get off the highway and gives me a huge thumbs up...
 
18SHO said:
SM105K said:
I think only saying we should run Amsoil is silly.  There are numerous oils out there that have been tested that are just a good as Amsoil at half the price. 

From what I am seeing oil with a good synthetic base with (lower) sodium and calcium is the ticket.  Poor quality fuel, over fueling at idle, pro longed idle, and prolonged oil life also attribute to LPSI.  Good fuel, minimal pro longed idling, and frequent oil changes with a good oil (I change mine everything 3k mile) helps.  Also a good CC is recommended.

Lots of good info....

https://www.ecoboostperformanceforum.com/index.php/topic,6256.30.html provided by Shodded.

Not saying Amsoil is the only oil to use there's others , but Amsoil had the most testing done and it protects 100% against LSPI , Direct injection and motor oil choice are crucial for life and longevity along with frequent oil changes. No long intervals.  Cost money to get it but cheap insurance to keep that motor putting the power and boost down to the ground. Other oil choices will specify for direct injection but no one has more testing then Amsoil. I could be wrong but I havnt see any other like it. I agree fuel quality can be an issue and idling for long time can be but you'll see some terrible knock readings .

https://www.amsoil.com/lander/new-amsoil-signature-series/

I get what you are saying 100 percent. 

However, who did the testing of Amsoil?  On the site it says:

3Based on independent testing of AMSOIL Signature Series 5w-30 motor oil in the LSPI engine test as required for the GM dexos 1® Gen 2 specification.

No where can I find that they linked the tester.  I have a problem with that.

In this document it shows the Amsoil is high in calcium...which is a no-no in the LSPI world.  It has the highest calcium of all tested. 

https://docs.google.com/spreadsheets/d/1gEMTa3YOBIYBTYiaEhQLfooPohN_l645z1DaWRuFzC0/edit#gid=1618148264

I am personally switch to Castrol Edge.  Becasue it is low in calcuim and sodium. 

Shodded dropped bombs of info in this thread....

https://www.ecoboostperformanceforum.com/index.php/topic,5981.msg133120.html#msg133120

Profound in that article was this statement which I copied in that thread....

https://www.enginelabs.com/engine-tech/oil-composition-direct-injection-low-speed-knock/

“It has nothing to do with the amount of oil in the combustion chamber, or if the engine is consuming oil or not. There’s going to be oil in the upper ring zone in every properly lubricated engine. It’s a question of whether the oil in the upper ring zone has a tendency to hold fuel, or not. If the fuel mixes with the oil, and the oil creates an emulsion, if you will, where it holds the fuel in the oil, that’s where things can begin to go bad,” says Speed.

Profound, and easily interpreted.

With so much info, what is correct?  Who is correct? 


 
StealBlueSHO said:
Update on the build...

"Final" tuning is all completed! Over the past couple days Matt has been working on tweaking the parameters in the tune to optimize the current setup since the Dyno was a base tune for the upgraded turbos. Not really adding additional power, but optimizing the current power production for sure. Runs phenomenal.

HUGE SHOUT OUT to Matt Robinson at Gearhead for spending the past couple nights going back forth with logs and tunes! If anyone knows a way to ship alcohol to TX, let me know!

Next will be a few runs at the track with datalogging to see if there are any additional areas for improvement. Until then, its just going to be enjoying this beast of a car.. and maybe putting a GH banner on it... maybe...

Funny... I was doing a multigear pull and I had no clue the Focus next to me was an ST.. nor that he was trying to run me, figured he was just cruising as he was so far behind.. guy pulls up next to me as I get off the highway and gives me a huge thumbs up...

Nice, it is sounding like more and more the upgrades are worth it.
 
SHOdded said:
SM105K said:
In this document it shows the Amsoil is high in calcium...which is a no-no in the LSPI world.  It has the highest calcium of all tested. 
https://docs.google.com/spreadsheets/d/1gEMTa3YOBIYBTYiaEhQLfooPohN_l645z1DaWRuFzC0/edit#gid=1618148264
That was an old Amsoil formulation, pre-Nov 2017 or so.  Just make sure if you are buying from a retailer, that the datestamp is Dec 2017 or better.  They do not code the datestamps so it is easy to tell.

You are the man when it comes to this.  Can you tell us who was the independent tester that Amsoil used and is claiming:

"Low-speed pre-ignition is the spontaneous ignition of the fuel/air mixture prior to spark-triggered ignition. This phenomenon is much more destructive than typical pre-ignition and has become one of the latest challenges to arise in today’s advanced engines. Signature Series Synthetic Motor Oil has been armed with an advanced detergent system and achieved 100% protection against LSPI. "

Have they figured out a way to completely keep the fuel from emulsifying with the oil in the upper ring zone? 

 
Status
Not open for further replies.
Back
Top