Upper Intake Manifold Installation

zstring

New member
Does anyone have a access to a writeup on reinstalling your upper intake manifold (3.5 ecoboost 2010+)?

Torque settings and such?



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So.... yeah... I don't know why this leak is happening. I torqued everything to spec and the gaskets that are there are good.

https://vimeo.com/194402877

it's coming from a pipe that runs from the bottom of the thermostat housing, straight into the engine. I haven't even been able to figure out what that part is called?!?

https://vimeo.com/194403201

maybe the flange where the intake can next to it is bent?  maybe there's a gasket that's not listed on the replacement gaskets for the intake? all I know is the moment I poured in coolant it started leaking from there.

https://vimeo.com/194403859

Any suggestions, ideas, names of parts? anything that can point me in the right direction!?!



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Looks like it may not be seated fully, other than that, I would consult a dealer or wait for other to chime in regarding a gasket. best of luck.
 
Did you take the TStat housing off?  Made sure the gasket is on the housing side not the engine side?  That's all I can think of ATM.
 
derfdog15 said:
Looks like it may not be seated fully, other than that, I would consult a dealer or wait for other to chime in regarding a gasket. best of luck.

Should be seated... i torqued it to spec... but there can always be issues... just don't want to crack the intake manifold by over torquing...


SHOdded said:
Did you take the TStat housing off?  Made sure the gasket is on the housing side not the engine side?  That's all I can think of ATM.

Na... never took it off... just removed the intake as a whole...

4eb537c8a4dbd9e77654c8a20c4c1cd0.jpg
74d8b65aab311084046f4c52192a8158.jpg
633c4d55c7e21a7deabb9cb6da6beb81.jpg


The pipe i am talking about is under the intake where the thermostat is...

anyone know the name?

68adf3757f6698c0e62080a59da4747e.jpg





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there was a point where i lifted the rest of the manifold while i was trying to pull it out... not realizing that it was still connected... i may have left it sitting at that angle for a few minutes... i am thinking that i will remove the manifold again and then, contrary to the service manual's suggestion, seat those 2 bolts COMPLETELY, b4 i seat the rest... see how it turns out, and go from there


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