Articles on Fuel Systems

SHOdded

Moderator
Staff member
Let's get it started right with a video on GDI systems, a lot of info on how things come together:

! No longer available

Interesting observation from the video:  "Detergent quantity has actually dropped 50% in Top Tier fuels in recent years due to EPA mandates, as detergents were actually causing emissions to increase (?)."  My guess is the scrubbed particles weren't being combusted or otherwise handled, rather than detergents being categorically at fault.

"There is a PID for the adjusted fuel ratio you can watch during a cylinder balance test.  If it goes one way from stoich (lambda), it will tell you the injector is lean, goes the other way, it is a leaky/drippy injector."
 
MegaSquirt-II™ X-Tau Accel Enrichment
http://www.megamanual.com/ms2/xtau.htm

Wall wetting - the 'Tau' factor
Tuesday, February 16, 2010

In a conventional multi-point port injected gasoline engine the fuel is introduced into the air stream in the form of a jet of liquid. Atomising into small droplets, these mix with the air, begin to vaporise and eventually get carried off past the intake valves and into the combustion chamber. In between, varying amounts of this fuel might condense on the wall, travel along it and eventually vaporise back into the air stream. However the presence of this fuel, often referred to as a 'puddle' can have a significant effect on the air fuel ratio eventually presented to the engine. In most road transport applications with port injection, the injector is most likely targeted at the back of the intake valve. Here it is assumed that the fuel jet strikes the back of the valve missing as much of the manifold as possible and is vaporised straight into the engine. Good hydrocarbon emissions and best fuel economy result. While many racing engines use a similar method others prefer to inject fuel into the centre of the bellmouth at the entrance to the intake runner. While the former might have a relatively low amount of fuel to 'puddle', the latter with its potentially large surface area of wall to wet could introduce significant transient fuelling issues. However no fuel injector can ever inject 100% of its fuel into the air stream and therefore to compensate for this effect on all engines and more accurately control the engine under transient engine conditions, it is necessary to predict this volume of fuel temporarily sidelined.

The volume of the fuel trapped on the manifold wall is often known as Tau and designated by the Greek letter '?'. In modelling it is assumed that the amount of the 'puddle' or fuel volume remains constant and the air flowing over it carries it away towards the engine. The more the volume of air flowing past or over it, the more the mass of the puddle is reduced. Tau modelling software therefore uses instantaneous airflow calculations to attempt to predict and maintain this value constant by either adding or reducing to the fuel specified in the engine map.

Under steady state running the engine will be calibrated to run at optimum air-fuel ratio, be that slightly rich for maximum power or slightly weak for best fuel economy. During rapid changes, for example when the throttle is suddenly snapped open and the wall film rapidly evaporates, is when compensation is necessary. If this isn't done the engine will 'see' a temporary lean spike resulting in a hesitation or a loss of power followed by a sudden surge back to where it would have been. Likewise when the driver lifts off the throttle at high engine speeds and no power is demanded, fuel may need to be temporarily switched off but to make sure that the fuel 'puddle' is maintained and that a lean spike won't result as soon as the throttle is opened again, a degree of fuel may have to be re-introduced.

On more complex systems, the intake models to predict and consequently control the air-fuel ratio more accurately, have to be much more sophisticated. Intake manifold volume, port design and even the positioning of the sensors used, all have to be taken into account to anticipate the airflow to each of the cylinders and during each and every cycle, if perfect engine control is to be achieved.

Written by John Coxon
https://www.highpowermedia.com/blog/2900/wall-wetting-the-tau-factor
 
Want to find out how your fuel injectors are doing?  xIt is quite simple if you access to an advanced scantool like SnapOn Ethos/Modis etc, and this is what it does:
! No longer available

Relative compression test:
! No longer available

There should be no DTCs present at the test, and the battery should be in good shape.  Perhaps an annual check would be advisable.
 
https://www.underhoodservice.com/oil-direct-fuel-injection/

"High-Pressure Fuel Pump and Oil
The main destroyer of high-pressure fuel pumps is delayed oil changes. Wear between the camshaft lobes and the high-pressure pump follower prevents the pump from generating enough piston movement. Less movement of the pump means less pressure. The ECM uses the camshaft and crankshaft position sensor inputs to synchronize the high-pressure fuel pump actuator with the position of each of the camshaft lobes. The ECM regulates fuel pressure by adjusting the stroke of the pump.

You should examine the lobes on the camshaft before installing a new, expensive high-pressure fuel pump. A lack-of-power complaint may improve from this measure, but will never be completely corrected."
 
Fuel property effects on low-speed pre-ignition

https://www.sciencedirect.com/science/article/pii/S0016236118308858

Abstract
This work explores the dependence of fuel distillation and flame speed on low-speed pre-ignition (LSPI). Findings are based on cylinder pressure analysis, as well as the number count, clustering, intensity, duration, and onset crank angle of LSPI events. Four fuels were used, with three of the fuels being blends with gasoline, and the fourth being neat gasoline. The blended fuels consisted of single molecules of different molecular types: a ketone (cyclopentanone), an alcohol (2-methyl-1-butanol), and an aromatic (ethylbenzene). All three pure molecules have RON values within ±2 and boiling points within ±5 °C. These fuels were blended with gasoline to a 25% mass fraction and were used to run the engine at identical LSPI prone operating conditions. The findings highlight that fuels with similar boiling properties and octane numbers can exhibit similar LSPI number counts, but with vastly different LSPI magnitudes and intensities. Moreover, the results highlight fundamental fuel properties such as flame speed are critical to characterizing the LSPI propensity and behavior of the fuel.
 
Why it is important to shift to SN+ certified/compatible oils - not only for drag strip conditions, but at long stoplights or onramps or city driving.  Many will face this situation on a daily basis as traffic continues to deteriorate.

The raw fuel doesn’t have sufficient time to fully vaporize, due to a lack of turbulence and an abbreviated dwell time. This fuel can puddle between the upper piston ring and ring land. When mixed with the oil, it can produce this low octane compound. When the throttle pedal is punched after extended idling, this compound can pre-ignite, causing severe damage to the piston rings and lands.

Another factor contributing to LSPI is a fuel’s distillation curve, which displays how easily a fuel evaporates. Interestingly, whereas a racing or premium fuel is typically desired for performance driving, a standard fuel will vaporize more easily. While it is still necessary to have a high-enough octane to support an engine’s compression and performance needs, some racing fuels with a high distillation temperature can be detrimental in direct-injected engines. This is due to the higher octane racing fuel’s resistance to vaporization and the resulting LSPI occurring in direct-injected engines.

https://www.lsxmag.com/tech-stories/engine/the-highly-specific-life-of-ls-and-lt-based-motor-oils/

 
Back
Top