"How-To" PTU Fluid Exchange - glock-coma

Well, it seems to be a mystery because the internet claims the PTUs are failing left and right. I've read it more than once the Police Interceptor Sedan/Utility are going through PTUs very frequently even with their PTU coolers. Talking to Ford (not dealerships but people at Ford) this seems to be news to them. The UOAs should tell us whether the oil has thinned/thickened, how much metal wear there is, etc... at least give us an idea whether it is the low fluid capacity, overheating, or something else.

To me, driveline stuff is different, I typically use Red Line synthetics out of habit. A lot of the VOAs/UOAs showed Mobil 1, Royal Purple, and a few other synthetics tend to be on the thin side - and its something that's not changed as often as engine oil so I don't mind paying more. Whereas the UOAs for synthetic engine oils weren't that different from non-synthetic on the same type of engine at the same change intervals due to fuel dilution and thinner viscosity regardless of whether it was the least expensive oil or boutique engine oil.
 
glock-coma said:
Did they change the spec in the 2013+ ?
I swear the 2010-12 were 75w-90 for the RDU
Yup...roughly same time they changed the motor oil specs from 5w-20 to 5w-30.  Z
 
Thanks for these, this helped me get started on my own fluid changes, its actually a bit easier on the smaller setup.


Oil was already burnt looking at 20k in the PTU.
 
AnotherGreenFusion said:
Thanks for these, this helped me get started on my own fluid changes, its actually a bit easier on the smaller setup.


Oil was already burnt looking at 20k in the PTU.
I would not worry about the color aspect but would focus more on any sludge,gunk buildup especially around the drain plug,BTW nothing better than having the reassurance factor that it was changed.  Z
 
metroplex said:
Well, it seems to be a mystery because the internet claims the PTUs are failing left and right. I've read it more than once the Police Interceptor Sedan/Utility are going through PTUs very frequently even with their PTU coolers. Talking to Ford (not dealerships but people at Ford) this seems to be news to them. The UOAs should tell us whether the oil has thinned/thickened, how much metal wear there is, etc... at least give us an idea whether it is the low fluid capacity, overheating, or something else.

To me, driveline stuff is different, I typically use Red Line synthetics out of habit. A lot of the VOAs/UOAs showed Mobil 1, Royal Purple, and a few other synthetics tend to be on the thin side - and its something that's not changed as often as engine oil so I don't mind paying more. Whereas the UOAs for synthetic engine oils weren't that different from non-synthetic on the same type of engine at the same change intervals due to fuel dilution and thinner viscosity regardless of whether it was the least expensive oil or boutique engine oil.
Here is a How to remove and Install [Transfer case] PTU.  Z  https://drive.google.com/file/d/0B8JUL90DXgdiMDRVVDhUUE9DRlN5TlAxWW5FX1picnE5SlNj/view?usp=sharing
 
Well, I was finally able to find the time to change my PTU on my 2011 PP @42,254 mi. The initial process of jacking up the car on all four tires, than removing the passenger's RF tire and shoving the wobble extensions (which I purchased from Harbor Freight) took about 20 mins total.  Below is the picture of the plug removed.  Using the MityVac fluid extractor helped tremendously.  The fluid that came out reminded me of the gray graphite lube we would put on the splines of the 90KVA generators on the AC-130Us, to make removal/install easier.  There was no metal shavings (lucky me) and I flushed the PTU three times per the manual.  Total process took about 1 hr.  Note: I use BND's 85w-140 PTU fluid based on the Tribology information from Brian @ BND Automotive.

Note 2:  Thanks for the How-To, much appreciated.

Z

 
That might be. Quite a bit of pictures on my Trailblazer forums are not showing up as well. Pretty sure those are Photobucket as well.
 
Not many missing but I'll just add these.
I'm pretty sure they go with this.


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c96fc9869f2c67e2a1372c4438857219.jpg
 
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