tial wastegate for charge piping

BOT_ROCKET said:
Could I use these parts to craft this for my car since there are no other options available yet?

https://www.amazon.com/Turbo-Valve-Flange-Adapter-Type-S/dp/B00U4A3GGG/ref=sr_1_21?ie=UTF8&qid=1478420246&sr=8-21&keywords=bov+t+pipe

https://www.amazon.com/Bolt-External-Exhaust-Manifold-Wastegate/dp/B00N1B62G6/ref=pd_sbs_263_2?_encoding=UTF8&psc=1&refRID=Z8G2B2QHSSNKD6P4SSB0

I'd have to cut my intake hope to splice the t-pipe in, but it *shouls* work, shouldn't it? The 2.5" t-pipe is just for an example. I have to go measure the hose to make sure that's the right size.

I wouldn't use that wastegate on the turbo, but it should be fine in this application, right? Other than not being able to build boost, I can't imagine anything catastrophic happening even if the cheap WG fails. Also, since that WG only comes with 2 springs, can I use a boost controller to fine tune it?

Obviously this has to wait until SCT decides I'm allowed to get a tune...
BOT,
How did your install turn out?  I was looking at those exact parts myself.  I am keeping my eye open for WG options, and see a great many with that 2 bolt flange setup.  The trick I am having is finding an adjustable one that goes to the pressures we need.
 
lamrith said:
BOT_ROCKET said:
Could I use these parts to craft this for my car since there are no other options available yet?

https://www.amazon.com/Turbo-Valve-Flange-Adapter-Type-S/dp/B00U4A3GGG/ref=sr_1_21?ie=UTF8&qid=1478420246&sr=8-21&keywords=bov+t+pipe

https://www.amazon.com/Bolt-External-Exhaust-Manifold-Wastegate/dp/B00N1B62G6/ref=pd_sbs_263_2?_encoding=UTF8&psc=1&refRID=Z8G2B2QHSSNKD6P4SSB0

I'd have to cut my intake hope to splice the t-pipe in, but it *shouls* work, shouldn't it? The 2.5" t-pipe is just for an example. I have to go measure the hose to make sure that's the right size.

I wouldn't use that wastegate on the turbo, but it should be fine in this application, right? Other than not being able to build boost, I can't imagine anything catastrophic happening even if the cheap WG fails. Also, since that WG only comes with 2 springs, can I use a boost controller to fine tune it?

Obviously this has to wait until SCT decides I'm allowed to get a tune...
BOT,
How did your install turn out?  I was looking at those exact parts myself.  I am keeping my eye open for WG options, and see a great many with that 2 bolt flange setup.  The trick I am having is finding an adjustable one that goes to the pressures we need.

I ended up snagging SteelBlu's old tial, but I'm not going to install until: A) AJP gets the tuning kinks worked out for my car, and B) I get the full intake built and tuned.
 
Forgive me for not knowing as I am new to the SHO scene. Coming from a Nissan Juke Nismo RS. This is a whole different beast.

Question. Can you use a MBC with this motor?

If so and you want to stop Boost spiking. We solved this with a MBC. Last year while Dynoing. My Boost solenoid failed completely. During a pull mind you. Lets just say my tuner caught the over boost in time. 26psi(and it was still climbing) when he shut her down. So. We sourced another Solenoid at the Nissan dealer($60) and to prevent this from happening again. He plumbed a MBC in the boost circuit to act as a relief valve. The solenoid still controls the boost but the MBC is adjusted so it cannot go over a certain adjusted PSI. Set the Boost to 20psi and MBC to just a little over that and no more boost spikes. It works awesome.

I dont know if this idea can be used in this situation since there are two turbos etc. Its above my understanding of this engine at this point.
 
Dumb question after reading through this.  I understand how it makes fuel and boost control better but does it make an actual difference in ET/HP?
 
Vortech347 said:
Dumb question after reading through this.  I understand how it makes fuel and boost control better but does it make an actual difference in ET/HP?
Nope, just controls nasty boost spikes which helps with pressure drops on the rail.
 
FoMoCoSHO said:
Vortech347 said:
Dumb question after reading through this.  I understand how it makes fuel and boost control better but does it make an actual difference in ET/HP?
Nope, just controls nasty boost spikes which helps with pressure drops on the rail.

I would venture to say if anything, it might lower peak hp/tq since your not dealing with those big spikes anymore... but it would create a smoother torque/HP curve....

There are a couple dynos with and without it...
 
AJP turbo said:
I wouldnt be surprised if it helped power a bit...everything is more efficient if the throttle is open

Yup, smoother power band... less peaks and valleys on a dyno sheet...

Open throttle vs throttle controlled load has been proven to increase power on the Ford Focus.

 
AJP turbo said:
I wouldnt be surprised if it helped power a bit...everything is more efficient if the throttle is open
I am thinking (usually dangerous) this would also let you as a tuner tighten the screws a bit and push the fuel system to get more power out of it since you do not have to account for the pressure spikes and resultant fuel demands?
 
lamrith said:
AJP turbo said:
I wouldnt be surprised if it helped power a bit...everything is more efficient if the throttle is open
I am thinking (usually dangerous) this would also let you as a tuner tighten the screws a bit and push the fuel system to get more power out of it since you do not have to account for the pressure spikes and resultant fuel demands?

My tune for the regulator mod did allow for a higher commanded boost, as fuel control was a bit better. YMMV.
 
Brad tunes for it, so he would be the best to fill you in. But from what I can tell... it's a balancing act between boost, IATs, and wastegate duty cycle...
 
I used an ebay 38mm wastegate from E Motor USA, it was only $70 with a dump tube! I swapped in a lighter spring so I could use an MBC to dial in the wastegate to just catch the boost spikes without having to find the exact combination of springs to work with the tune.

GcjJa8k


 
Brewineer said:
I used an ebay 38mm wastegate from E Motor USA, it was only $70 with a dump tube! I swapped in a lighter spring so I could use an MBC to dial in the wastegate to just catch the boost spikes without having to find the exact combination of springs to work with the tune.

GcjJa8k

That may be giving you the result that you are trying to achieve but a problem with that, depending on where you are getting your boost reference, is that you are bleeding off the boost reference when using a manual boost controller. And the wastegates duty cycles are dependant on how much signal is coming in and out of the solenoids

Which is why some people may think the wastegates mod makes the car run hotter or makes the turbos run harder due to seeing higher wastegates duties ...

There really is no way it would make things run harder or hotter unless you have a spring pressure too low or bleeding excessive boost reference and affecting what is going in and out of the solenoids

It really was meant to be a simple passive setup

Think of the boost reference line that goes in and out of the boost solenoids as being metered air....you don’t want to lose any of it
 
I installed it last night!

I had tested the system with a bike pump to see that it was actuating correctly and changing with the MBC adjustments. I ended up plugging the bleed port on the MBC and got the boost reference right at the 3-port.

At First it was set too low and was a reliable boost leak at 10 PSI, and then turned it up to start opening around 12 PSI. I will tinker with it a bit more today. I may end up installing the 14 PSI springs and not mess with the MBC as the commanded boost is 12 PSI (I'd better double check).
 
Brewineer said:
I installed it last night!

I had tested the system with a bike pump to see that it was actuating correctly and changing with the MBC adjustments. I ended up plugging the bleed port on the MBC and got the boost reference right at the 3-port.

At First it was set too low and was a reliable boost leak at 10 PSI, and then turned it up to start opening around 12 PSI. I will tinker with it a bit more today. I may end up installing the 14 PSI springs and not mess with the MBC as the commanded boost is 12 PSI (I'd better double check).

Yeah buddy I would try that...look at your “dsd tip” and put a spring rates for 2 psi higher ...remember wastegates generally “crack” a bit lower than their spring rating .

If your desired tip is less than 190 kpa then a 14 psi spring should work...if you are 190 kpa or more then the 14 isn’t high enough...just roughing that in my head at the moment
 
Being as someone who had this modification... and added a MBC...just put the correct springs in it and ditch the MBC...

You will never quit tinkering with it... you get it set right and then a week or so later it needs an adjustment... I think it drove Brad nuts..

 
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